Modular CORE

Modular CORE – Fully Tailored to Your Industry

CORE (Central OEE Reporting Environment) is not just a production efficiency monitoring system – it’s a multifunctional tool that adapts to the specific needs of your industry. Thanks to its modular structure, CORE can be configured to meet the particular requirements of a manufacturing plant, taking into account key performance indicators (KPIs) and individual customer demands.

Each CORE module provides detailed analyses, dynamic Power BI reports, and an intuitive interface for operators and managers. Below, we present the available modules and their key parameters.

Waste Reporting – Optimizing Production Waste

The “Waste Reporting” module focuses on tracking and minimizing material waste. The system automatically identifies inefficiencies and supports production optimization. Key parameters that can be monitored in this module:

• Unnecessary waiting times, downtimes
• Defects, faults, errors
• Inventory and overproduction
• Classification of waste by category (e.g., raw materials, semi-finished products)
• Material waste cost
• Trends in waste reduction

Quality Module – Comprehensive Quality Control

The “Quality Reporting” module allows for monitoring product quality in real-time and analyzing the causes of potential defects. Key parameters that can be monitored in this module:

• FTQ (First Time Quality) indicator
• Number of customer complaints
• Number and types of defects detected
• Downtime due to quality control
• Defect rate per 1000 units or PPM (Parts Per Million) indicator

Production Planning – Intelligent Production Scheduling

The “Production Planning” module allows for dynamic production scheduling and efficiency analysis of executed orders. Key parameters that can be monitored in this module:

• OEE (Overall Equipment Effectiveness) indicator
• Production line efficiency by hour and shift
• Degree of utilization of production capacities
• Comparison of actual results with the production plan
• Reasons for production delays

Safety Module – Workplace Safety

The “Safety” module allows for monitoring workplace safety by analyzing key indicators related to accidents and compliance with safety procedures. Key parameters that can be monitored in this module:

• Number of workplace incidents and accidents
• Causes and types of reported hazards
• Response time to incident reports

Maintenance Module

The “Maintenance” module covers both AM (Autonomous Maintenance) and PM (Preventive Maintenance), ensuring better management of machine inspections and failures. Key parameters that can be monitored in this module:

• Mean Time Between Failures (MTBF)
• Mean Time to Repair (MTTR)
• Percentage of scheduled inspections completed on time
• Downtime related to maintenance
• Failure cause analysis and elimination

Kaizen Module – Digital Support for Continuous Improvement

The Kaizen module is a tool supporting continuous improvement initiatives by enabling easy submissions (forms with photos) and analyzing the effectiveness of implemented improvements. Key parameters that can be monitored in this module:

• Number of submitted Kaizen initiatives
• Average implementation time for submitted ideas
• Effectiveness of implemented improvements (e.g., impact on OEE efficiency)
• Costs and savings from optimization
• Employee engagement in improvement processes

Customized Modules – Tailored to Your Industry

Every production plant has unique needs. Therefore, we offer a Custom Solution, a module tailored to the specific requirements of the client. Personalization options include:

• Customization to the specifics of a given industry (e.g., automotive, FMCG, pharmaceuticals)
• Creating dedicated reports and analyses
• Integration with internal IT systems
• Monitoring additional parameters specific to a given production process

Summary

Thanks to its modular structure, CORE allows full customization of the system to the specifics of any manufacturing company. Each module provides precise analyses that help optimize processes, reduce waste, and increase operational efficiency.

With its flexibility and full integration with Power BI, IoT, and ERP, CORE becomes an indispensable tool for companies that want to manage production consciously and enhance their competitiveness.

Want to learn more? Contact us to find out how CORE can support your production!